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MBCF系列網(wǎng)帶爐：連續(xù)式熱處理系統(tǒng)

MBCF Series Continuous Thermal Treatment System

連續(xù)式熱處理生產(chǎn)線使得產(chǎn)品的加工控制靈活簡單
Continuous conveyor systems that put production control in your hands

MBCF系列連續(xù)式網(wǎng)帶爐包含加熱爐、淬火槽、滾筒清洗機及回火爐組成。設(shè)備適用于中性淬火、滲碳、碳氮共滲和其它熱處理工藝，通過在可控氣氛下加熱，保溫，淬火等熱處理過程。設(shè)備設(shè)計操作溫度范圍在780-930°C，上限操作溫度為950°C。
POWERMAX MBCF continuous furnaces， hereinafter refer to as MBCF type furnaces, are designed for neutral hardening, carburizing, carbonitriding, normalizing, and other heat treating processes where a controlled environment is required during the heating and quenching portions of the cycle. Generally, a standard production line would be consisting of Automatic Loading system, Hardening Furnace, Quench tank, Washing System, Tempering Furnace, Auto Unloading System etc. The MBCF furnace is designed with a normal operating temperature range of 780-930℃ with a maximum temperature up to 950℃.

?客戶需求：
Customer Requirements:
1.可處理緊固件，沖壓件，鍛壓件。
Process various fasteners, stampings, and forgings.
2.可完成硬化、滲碳、碳氮共滲、退火、正火等各種不同處理工藝。
Perform different metallurgical process such as neutral hardening, caburizing, carbonitriding, annealing, and normalizing.
3.能源消耗較小
Optimal energy efficiency.
4.正常運行時間>98%
High uptime> 98%.
5.容易維護。
Easy to maintain.、

解決方案：PowerMax網(wǎng)帶爐
Solution: PowerMax Mesh and Mesh Belt Systems

PowerMax生產(chǎn)的網(wǎng)帶爐可以進(jìn)行多種工藝加工，包括有氣氛和無氣氛滴注類型硬化，等溫淬火和等溫退火處理。對于加工沖壓件，緊固件，鑄件以及鍛壓件，網(wǎng)帶爐是最理想的加工設(shè)備。
PowerMax continuous type furnace systems are designed for a wide range of heat treat applications, including both atmosphere and non- atmosphere types for hardening, austempering, carburizing, carbonitriding, carbon restoration, annealing, tempering, stress relieving, and isothermal annealing. Our complete line of conveyor furnace systems is ideal for stampings, fasteners, castings, forgings, and precision components.

我們公司設(shè)備加工的工件質(zhì)量穩(wěn)定可靠，節(jié)約成本。采用的是先進(jìn)的計算機控制系統(tǒng)，操作完全自動化，并可與其它設(shè)備組合以滿足客戶的具體需求。
Our continuous conveyor furnace system designs offer the complete solution to today’s ever increasing demands to produce high-quality parts with dependable throughput and minimal operating costs. Our systems are available fully automated with the latest in computer controls and combined with the optional companion equipment required to meet your specific needs.

MBCF 產(chǎn)品特點 MBCF Features:

?加熱爐采用吸熱型氣體作為保護氣氛,凈化后的天然氣作為富化氣，通過特殊氣氛循環(huán)設(shè)計,節(jié)約能源成本，并且可以減少積炭的形成，也可以提高托輥、耐熱合金和網(wǎng)帶的使用壽命。
?Heating furnace adopts N2 and methanol or endothermic gas atmosphere, with special atmosphere circulation design, reduce carbon soot formation while saving energy. Thus, increasing the service life of roller, heat resist alloy and belt.
?加熱爐各分區(qū)的溫度，碳勢獨立控制，可滿足各種復(fù)雜的熱處理工藝要求。
?Independent temperature and carbon control of each zone, meeting a variety of complicated heat treating process.
?滲碳區(qū)設(shè)計雙氧探頭系統(tǒng)，一只作為該區(qū)域碳勢監(jiān)控，另一只根據(jù)設(shè)定，間斷性自動伸入爐內(nèi)比對主控氧探頭數(shù)據(jù)。
?Twin O2 probe system design, one mounted for main control with the other one as standby by waiting on refractory brick, at time of comparing, the second sensor will be driven by a small gear reducer to insert into furnace for compare with main probe readings.
?科學(xué)的加熱型式設(shè)計，升溫區(qū)選用大功率燃?xì)鉄欤貐^(qū)使用電加熱器。能源利用及成本節(jié)約。
?Reasonable and proved furnace heating system distribution design, gas heating burners adopted at furnace entrance zone, achieving quick heat up when processed parts transferred inside; while other soaking zones equipped with electrical heating elements, thus achieving a most scientific heating elements distribution and energy saving purpose.
?從節(jié)能方面考慮，進(jìn)料口的火幕簾用于加熱清洗機中的水。該設(shè)計很好的考慮到能源的循環(huán)利用。
?For energy concern, the vestibule flame curtain is reused to heat up washer solution. Energy cycle has been well considered.
?所有攪拌風(fēng)扇都裝有風(fēng)冷軸承。工作平穩(wěn)，易于保養(yǎng)并且使用壽命長。
?Furnace recirculation fans equipped with water cool bearing. Agitator fan assembly is direct drive, it works smooth, easy to maintain and last long.
?設(shè)計考慮緊急斷電情況下重要零部件保護功能，主控柜內(nèi)預(yù)留有應(yīng)急電源接口。
?Emergency power introduce port preserved for customer in case any sudden power off conditions during production, make sure key elements and mechanism keep running for protection.

?網(wǎng)帶回火爐Conveyor Tempering Furnace
我們可提供單區(qū)域空氣循環(huán)回火爐和多區(qū)域空氣循環(huán)回火爐，以滿足客戶的不同需求。
Our variable single-zone and multi-zone recirculating air temper furnaces are available to meet you individual requirements.
回火處理不受噴淋或浸泡時工件表面殘留的乳化油或黑色氧化物的影響。
Available with soluble oil or black oxide systems, either spray or dunk type.

?控制系統(tǒng) Control systems

全自動化控制，并可以根據(jù)你的需求進(jìn)行控制。
Fully automated and customized systems to meet your specifications and
individual requirements.

WinBelt SCADA系統(tǒng)可對整生產(chǎn)過程和質(zhì)量進(jìn)行控制管理。
Total process and quality control management provided by our computerized
WinBelt SCADA system.

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